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Lithography & NanopatterningFabrication & Surface Engineering

Roll-to-Roll Film Patterning

By Smart Material Solutions, Inc.

SMS can fabricate functional films for optics, electronics, microfluidics, and other applications using plate-to-plate (P2P) nanoimprint lithography (NIL), P2P thermal embossing, and roll-to-roll (R2R) NIL. SMS can now perform R2R NIL in the same room where we seamlessly nanopattern molds! SMS has custom P2P NIL and thermal embossing setups as well as a Carpe Diem R2R NIL tool, pictured on the right. This R2R tool is housed in SMS’s cleanroom and can pattern films with up to a 6-inch web width using UV NIL. SMS has a variety of resins and polymer films available. We also work with a variety of partners who can pattern films on a wider width. Contact us to learn more! Patterned Polymer Films SEM images of polymer films patterned with SMS molds are shown below. Microlenses Hierarchical Features Pyramids Motheye Features Pillars Tall 400nm Features