Useful modules for battery separator electrospinning workflows Battery separator and energy-material applications often require process control, substrate handling and repeatable morphology development. These modules can be considered during equipment configuration. Process Monitoring Camera and Process Observation For documenting jet stability, deposition quality, defect formation and experimental repeatability.
The NS 24, is Inovenso’s most versatile and advanced laboratory-scale system, it is also our best-selling model with more than 50 units installed in renowned universities and companies around the globe. This Electrospinning unit enables the collection of the nanofibers on a variety of collectors: a Flat collector, a Rotating drum collector with a high speed of 2000 rpm for obtaining well-aligned nanofibers. It can also optionally accommodate a Rotating rod collector with different sizes to obtain tubular structure of nanofibers known as tube-like nanofibers membranes which can be used as artificial blood vessels. This model has 12 nozzles, but can also be used with a single nozzle for small-laboratory production. - Reliable and precise process adjustments via 9” touch screen panel - High throughput production - Up to 12 electrospinning nozzles feeding - 376,8mm280mm nanofiber coating area - High speed rotating drum up to 2000 RPM - Production of oriented or aligned nanofibers - Adjustable horizontal movement to increase uniformity of membrane - Automatic adjustable spinning distance - Extra safety options such as safe-door and warning light to avoid from high voltage - Produced accourding to safety regulations and CE Certified
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Inovenso’s Hybrid Nozzle Technology features specially designed nozzles with a reservoir area that maintains droplet form post-exit. This reservoir improves solution feed and compensates for minor feed errors. It allows the formation of multiple Taylor cones from a single droplet, enabling the production of multiple jets from one nozzle. This design results in higher production capacity and a more controlled electrospinning/electrospraying process. Superior Production Capacity: Traditional electrospinning methods often face limitations due to low production capacity per needle. Inovenso’s hybrid nozzles overcome this challenge, enabling much higher throughput and efficiency. This advancement allows for the large-scale production of nanofibers without compromising on quality or consistency. Engineered for Excellence: Our hybrid nozzles are meticulously designed and developed to provide superior performance. They are specially engineered to handle a variety of polymer solutions and melts, ensuring versatile application across different industries, from medical textiles to advanced filtration systems. Compatibility and Flexibility: Inovenso’s hybrid nozzles are compatible with all syringe needles, offering flexibility and convenience for researchers and manufacturers. This compatibility ensures seamless integration with existing systems and simplifies the transition to using our advanced nozzle technology. Unlock New Possibilities: By integrating Inovenso’s hybrid nozzle technology into your electrospinning processes, you can unlock new possibilities in nanofiber production. Whether you are scaling up for industrial manufacturing or refining your research and development capabilities, our hybrid nozzles provide the tools you need to succeed.
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Stream Spinner technology, developed by Inovenso engineers, is an open-surface electrospinning/electrospraying technology. It involves a feeder header that periodically deposits solution onto a rod with a slit designed to hold the solution. High voltage is applied to this rod to generate jets, driving the process. The speed of the feeder header, feed frequency, and flow rate are controlled via a specialized interface designed by Inovenso. This setup allows for high production capacities, making it particularly suitable for industrial-scale production. Open-Surface Technology: This design ensures efficient jet formation by periodically depositing the solution onto a rod with a slit. The open surface facilitates a smooth and continuous process. High Production Capacity: Stream Spinner is ideal for industrial-scale applications, capable of producing large quantities of nanofibers and nanoparticles, meeting high demand efficiently. Precise Control: The system features a specialized interface designed by Inovenso, allowing precise control over feeder header speed, feed frequency, and flow rate. This ensures optimal operational parameters for various production needs. Uniformity and Consistency: The technology ensures high-quality and consistent output of nanofibers and nanoparticles. The rotating spinneret and controlled feed mechanisms contribute to uniform fiber alignment and consistency in product quality. Adaptability: Stream Spinner is versatile and adaptable to different production environments. Its design makes it suitable for a wide range of industrial applications, enhancing its applicability and flexibility in various manufacturing settings.
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The NE300 Electrospinning Machine, is a compact, flexible lab-scale Electrospinning system. Very similar to the NS 24 but with less emitters (8 nozzles), also has the capacity of single-nozzle production. This model has a homogeneity system that enables uniform coating of the nanofibers membrane. The NE 300 has an Electrically insulated cabinet with high density PE parts inert to chemical solutions, which enables working with many polymers. Many optional features can be added to the system, such as Co-axial System for core-shell, hollow and bi-component nanofibers. - Reliable and precise process adjustments via 9” touch screen panel - Bottom-Up spinning - Up to 8 Nozzles for High-throughput electrospinning - 314mm220mm coating area - Electrically insulated cabinet with high density PE parts inert to chemical solutions - Automatic control of voltage, flow rate and collector motion (z-axis, x-axis and rotation) - Extra safety options such as safe-door and warning light to avoid from high voltage
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