By NanoSpin
Semi-industrial electrospinning system that provides precise control of all process parameters for scalable, high-performance nanofiber coating on a wide variety of substrates.
The NanoSpin Pilot Electrospinning Machine (PNS Series) is a semi-industrial electrospinning platform engineered to bridge the gap between laboratory research and industrial-scale production. Designed for the precise fabrication and coating of polymeric, ceramic, and composite nanofibers, it combines high productivity with exceptional process control. Equipped with an advanced air-assisted electrospinning system, precision substrate handling, PLC automation, and a 10″ touchscreen HMI, the PNS Series provides complete control over all critical spinning parameters. Supporting coating speeds from 5 to 200 m/h, it enables reproducible nanofiber deposition across a wide range of substrates for research, pilot production, and commercial process development. PNSXYY X → Number of Electrospinning Units (1 or 2) YY → Maximum Electrospinning Width (30 cm or 60 cm) Examples: • PNS160 → 1 Electrospinning Unit | 60 cm Width • PNS260 → 2 Electrospinning Units | 60 cm Width The NanoSpin PNS Series combines blown electrospinning technology with precision automation to deliver significantly higher production rates than conventional needle-based electrospinning systems. Five individually controlled blown nozzles generate uniform nanofiber layers while minimizing clogging and improving process stability. Its synchronized substrate transport system, servo-controlled motion, programmable scanning, and adjustable working distance ensure highly uniform coating over continuous materials. Integrated PLC control, real-time environmental monitoring, and comprehensive safety features allow users to optimize every stage of production with exceptional accuracy and repeatability. The system supports both single-unit (PNS160) and dual-unit (PNS260) configurations, making it suitable for process development, pilot manufacturing, and scale-up toward industrial production. The PNS Series is designed to process a broad range of materials, including synthetic, biodegradable, natural, ceramic, and composite polymers. Users can precisely tailor fiber diameter, porosity, morphology, layer thickness, and functional loading to meet the requirements of diverse applications. Its modular design and programmable operating parameters make the system ideal for process optimization, product development, pilot manufacturing, and seamless transition toward industrial-scale production. PLC System: Ensures precise control of operating conditions Human Machine Interface (HMI): User-friendly 10” touchscreen panel for process management Advanced High Voltage Control Systems: Enables stable and optimized electrospinning conditions Positive and Negative High Voltage Power Supplies: Provides adjustable high voltage for controlled fiber production Air Pressure Control: Precisely regulates airflow for enhanced nanofiber formation Scan Speed Control: Adjustable to optimize fiber deposition Start and End Position Control: Configurable nozzle positioning for uniform coating Humidity & Temperature Indication: Displays real-time chamber conditions Emergency Stop Button: Ensures immediate shutdown for operator safety User-Friendly Design: Simplifies operation and maintenance High voltage One Positive High-Voltage: 0-30 kV DC, precisely adjustable One Negative High-Voltage: 0-30 kV DC, precisely adjustable Digital voltage monitoring: Accuracy of 0.1 kV HMI control system for seamless operation HV current control to minimize risks Substrate winder Servo motor-controlled system Substrate Speed: 5 to 200 m/h Substrate Width: 60 cm Edge Control System for precise alignment Tension Control System for consistent operation Electrospinning System Blown system (Air-assisted nanofiber electrospinning process) Adjustable air pressure control Five blown nozzles (individually controlled) Precise solution injection into nozzles Higher production speed than conventional systems Collector One Stainless Steel Plate (static fiber collection) One Rotating Drum (for coating various substrates) Working Distance: 15-25 cm Rotating Speed: 0-50 RPM (synchronized with substrate speed) Drum Collector Size: Ø17 × 65 cm Plate Collector Size: 20 × 70 cm Ambient Condition Control Programmable ventilation fan Temperature & humidity display Heating System: Room temperature up to 45°C Optional Cooler Control System Optional Humidity Control System Scan System Adjustable scanning speed Configurable start and end positions for spinnerets (0 – 60 cm) Power consumption maximum 5 kW Input power 220 volts, single phase, 50-60 Hz Case Metal body with 7 doors for easy access Dimensions Dimensions: 376 cm (L) × 239 cm (H) × 193 cm (W) Weight: Approximately 1000 kg
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Multi-Pump Lab-Scale Electrospinning Machine The NanoSpin 20 (Multi-Pump Lab-Scale Electrospinning Machine) is engineered for controlled, multi-material nanofiber fabrication using three or more polymer solutions. With three independent syringe pumps, it enables simultaneous electrospinning or electro-spraying, producing composite or blended nanofibers with customizable properties. This versatile system supports both electrospinning and electro-spraying, making it ideal for tissue engineering, drug delivery, filtration, and other advanced applications. All process parameters—including injection rate, spinning distance, collector drum speed, temperature, and humidity—are controlled via a 7” touchscreen panel for precision and ease of use. Main Features - Advanced Safety Features – Protects both user and system. - Modular Design – Flexible setup for various applications. - 7” Touchscreen HMI – Simple control of all process parameters. - Emergency Stop – Immediate system shutdown for safety. - User-Friendly Operation – Minimal maintenance, quick setup. - Multi-Syringe Pump System – 3 pumps (2+1), supporting up to 6 syringes (4+2). - Multiple Scanning Systems – 3 (2+1) scan units with emitters on both sides of the collector. - Adjustable Distance Mechanism – 3 (2+1) distance adjusters for precise emitter positioning. - Minimal Dead Volume – Two direct-injection pumps and one low-dead-volume pump. - High Voltage System – Three supplies: 2 positive and 1 negative polarity. - Customizable Collectors – Compatible with multiple collector types. - 2 + 1 Red Lasers – Visual monitoring of nanofiber jets. - Core-Shell Capability – Coaxial nozzle for core–shell nanofiber production. - Optional Atmospheric Control – Regulates temperature and humidity when needed. Specification General General Configuration - Chassis: Metallic body with aluminum frames, mounted on wheels - Lighting: Diffuse LED lighting - Input Power: 100-240 V AC, 50-60 Hz - Safety: Automatic voltage cut-off when the door is opened - Observation System: Optional digital camera for real-time monitoring - Dimensions (L×W×H): 155 cm × 100 cm × 110 cm - Weight: 225 kg Main Control & User Interface - HMI System: 7” touchscreen interface - Control System: Programmable Logic Controller (PLC) - Adjustable Parameters: - Start and end position of nozzle(s) - Injection rate of syringe pump(s) - Electrospinning distance(s) - Electrospinning duration - ON/OFF timer for exhaust fan - Rotational speed control of collector - Temperature and humidity control - Alarm notifications for volume thresholds and empty syringe detection Syringe Pump System - Number of Syringe Pumps: - Standard: 2 - Optional: 3rd syringe pump - Number of Syringes: Up to 6 - Configuration: - Horizontal alignment (no need for hose) - Parallel to the collector - Optional third syringe positioned vertically above the collector (hose required) - Syringe Pump Injection Rate: 10 µl/h to 500 ml/h - Usable Syringe Sizes: 1-25 mm (inner diameter) Scanning System - Scanning Rate: 0-30 mm/s (adjustable) - Scanning Range: 0-30 cm (adjustable) High voltage power supply - Model: PS35 Positive & PS35 Negative - Max. Output Voltage: 35 kV - Power Consumption: 30 W - Voltage Monitoring: Digital display, accuracy: 0.1 kV - Connections: - Two positive high-voltage power supplies linked to syringe pumps - One negative high-voltage power supply linked to the collector Collector Specifications - Negative cylinder & plate collector - Optional collectors: Wire, mandrel, single wire, radial, needle, and disk collectors - Material: Stainless steel - Rotational speed: 300–3000 rpm (cylindrical drum) - Spinning distance: 5–20 cm - Nanofiber coverage area: 30 cm × 29 cm (Cylindrical drum) Collector Dimensions - Negative Cylindrical Collector: 10 cm (ø) × 25 cm (L) - Plate Collector: 30 cm × 30 cm - Single Wire Collector (Optional): Tensioned cable (20+ µm cables) - Needle Collector (Optional): Replaceable needle - Disk Collector (Optional): Diameter: 3, 5, & 10 cm - Wheel Collector (Optional): Diameter: 20 cm, Thickness: 1, 2, & 4 cm - Mandrel (Optional): Length: 25 cm, Diameter: 2, 4, 6, 8, & 10 mm All collectors can be attached to a negative high-voltage power supply (-35 kV) Atmospheric condition Ventilation - Programmable fan, adjustable via HMI panel Atmospheric Control System (Optional) - Heating system: Adjustable up to 45°C (±1°C) - Cooling system: Temperature reduction down to 19°C (±1°C) - Humidifier: Up to 80% - Dehumidifier: Down to 15% (±5%) Environmental Requirements - Operating temperature: 20–30°C - Operating humidity: 20–70%
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NanoSpin Box Brief Description The NanoSpinBox (CompactPro Electrospinning System) is a compact, cost-effective solution for laboratory-scale nanofiber fabrication. This user-friendly system combines essential electrospinning components with integrated safety features and customizable options, supporting a wide range of R&D projects. Despite its small footprint, the NSB-10 delivers precision control and stable performance, making it an ideal choice for universities, startups, and research labs. Applications Biomedical Research – Wound dressings, tissue scaffolds. Drug Delivery Systems – Controlled-release nanofibers. Filtration Media – Air and liquid filtration membranes. Energy Storage – Battery separators and functional nanomaterials. Nanofiber Sensors – Sensing and detection applications. Textiles & Composites – Advanced fabrics and reinforcement materials. NanoSpin Box With Chamber 00 µl/h to 000 ml/h Syringe pump injection rate 0 or 0 Number of syringes 00 kV Output voltage 0-00 cm Spinning distance Main Features Touchscreen Interface – 4.3” HMI panel for intuitive system control. High Voltage Power Supply – Integrated 0–35 kV positive HV with ±0.1 kV precision. Adjustable Scanning System – Uniform fiber deposition at 0–3000 mm/min. Modular Collector – Cylindrical drum (Ø10 cm × 30 cm) with 300–3000 rpm adjustable speed. Compact Design – Space-saving layout suitable for benchtop use. User-Friendly Operation – Easy syringe pump setup supporting up to 2 syringes. Safety Features – Emergency stop, door interlock (with optional chamber), and HV protections. Optional Enclosed Chamber – Transparent, ventilated chamber with LED lighting and door interlock. Upgradeable Options – Optional Negative HV and Enclosed Chamber for enhanced control and safety. Specification General Chassis & Control System - Control Part: Metallic body - Enclosed Chamber: Transparent, ventilated chamber with LED lighting and door interlock. - Power input: 100-240 V AC / 50-60 Hz - Control system: 4.3” touch-screen HMI (Programmable Logic Controller Dimensions & Weight - Machine dimensions – Control Part (L×W×H): 90 cm × 70 cm × 20 cm - Machine dimensions – With Chamber (L×W×H): 90 cm × 70 cm × 80 cm - Weight: 50 kg (Package: ~140 kg) Safety features - Automatic voltage cut-off in case of door opening, grounding issues, or process disruption Control Control Features - Start and end position of the nozzle(s) - Injection rate control for syringe pump(s) - Electrospinning distance settings - Process timing (start, stop, and duration) - ON/OFF timer for exhaust fan - Rotational speed control of collector - Alarm notification for solution depletion Spinneret Spinneret Configuration - Horizontal setup (no need for tubing) - Scanning rate: 0–30 mm/s - Scanning range: 0–30 cm Syringe Pump - Injection rate: 10 µl/h to 500 ml/h - Usable syringe size: 1–25 mm (inner diameter) - Optional: Co-axial nozzle with tubing High voltage power supply - Model: PS-V35P (Positive) - Max output voltage: 35 kV - Power: 30 Watt - Voltage monitoring: Digital (accuracy: 0.1 kV) - Configuration: - One positive power supply connected to the syringe pump Collector Specifications - Negative cylinder - Optional collectors: plate collector - Material: Stainless steel - Rotational speed: 300–3000 rpm (cylindrical drum) - Spinning distance: 5–20 cm - Nanofiber coverage area: 30 cm × 25 cm (Cylindrical drum)
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The NanoSpin Yarn Electrospinning Machine is engineered to produce yarns (Suture) composed of electrospun nanofibers from various polymer solutions. This innovative system uses two nozzles with either matching or opposing charges, precisely positioned to face a rotatable collector at an adjustable angle. The collector — which can be configured as either a funnel or pipe shape — can rotate and be tilted from +45° to -45°, allowing fine-tuned control over yarn tension and alignment. The rotatable collector, when connected to a negative voltage, applies specific tension to the forming yarn to increase strength and consistency. Yarn formation and the overall production rate are controlled via the collector and a motorized winding unit located opposite the collector. Key Features - Modular and durable industrial design - ±45° adjustable collector angle for optimized yarn tension - Interchangeable collector shape: funnel or pipe - 7” Touchscreen HMI for precise control - Real-time camera to monitor yarn before winding - Full electrospinning zone with twisting and winding integration - Safety-first design with emergency stop and voltage cutoff - Built-in climate control system for environmental consistency - Adjustable nozzle positions and angles (X, Y, Z axes) - Supports up to 4 nozzles for scalable production Technical Specifications General - Chassis: Aluminum frame, mounted on wheels - Input Power: 100–240 V AC, 50–60 Hz - Safety: Automatic voltage cut-off when door is opened - Lighting: Interior diffuse LED lighting - Dimensions (L×W×H): Approx. 170 cm × 70 cm × 110 cm - Weight: Approx. 270 kg Main Control System - Controller: PLC (Programmable Logic Controller) - HMI: 7” Touchscreen - Controlled Parameters: Nozzle position, injection rate, electrospinning time/distance, winding speed, twisting/stretching, climate, fan timer - Alerts: Injection completion, syringe empty notification Climate Control System - Ventilation: Adjustable fan via HMI - Heating: Up to 45°C (±1°C) - Cooling: Down to 19°C (±1°C) - Humidifier: Up to 80% RH - Dehumidifier: Down to 10% RH (±5%) - Operating Conditions: 20–30°C and 20–70% RH Electrospinning & Yarn Production - Syringe Pumps: 2 units (up to 4 nozzles supported) - Syringe Size: 1–25 mm inner diameter - Injection Rate: 10 µl/h to 500 ml/h - Collector Shapes: Funnel and Pipe (interchangeable) - Collector Sizes: 4, 7, 10, 14 cm diameter - Collector Speed: 20–500 rpm - Collector Angle: ±45°, manually or automatically adjustable - Collector Distance (X-axis): 0–30 cm, up to 50 mm/s, automated - Nozzle Distance (Y-axis): 0–20 cm, separate adjustment, automated - Nozzle Angle (Z-axis): ±90°, individually adjustable, automated - Winding System: Simultaneous with scanning, speed adjustable - High Voltage Power Supplies: 3 total (2 positive, 1 negative) - Max Output Voltage: 35 kV - Output Power: 30 W - Voltage Monitoring: Digital, accuracy: ±0.1 kV - Camera View: Yarn display on monitor before winding Interested? Custom designs are welcome — we adapt the machine to fit your research or production needs. Contact us for consultation, pricing, and a tailored proposal.
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