THERMAL SPRAY SYSTEMS These systems allow the production of metallic and ceramic coatings with high purity and high density through plasma spraying. Key benefits include: High purity levels thanks to a electrode-free plasma torch Spray of reactive materials under protective atmosphere
The system that bridges R&D innovation with small-scale powder production TekSphero-15 is a compact yet powerful spheroidization system engineered to support advanced R&D and small-scale production. Designed for versatility, it delivers highly spherical powders with excellent purity and consistency, while adapting seamlessly to evolving operational needs. - Ideal for R&D and small-batch production Engineered for material innovation and laboratory-scale production, TekSphero-15 enables the development and optimization of spherical powders for research, feasibility studies, and early-stage qualification. - Versatile Designed for ease of maintenance and operation, the system supports rapid changeovers between different materials and sample batches—making it ideal for multi-project R&D environments. - Adjustable and user-friendly A flexible R&D platform that allows users to refine processes at small scale and prepare for smooth transition toward industrial production. Powder handling is performed under a ventilated hood, and the system can be easily dismantled and cleaned. Exchangeable reactors enable nanopowder synthesis or coating configurations. System specification - Plate Power: 15 kW - Productivity: 0.5–1.5 kg/h ≈ 1–3 tons/year, depending on material type and technical requirements - Dimensions (L × W × H): 2.5 × 0.9 × 2.0 m - Safe: The system is designed according to the strictest standards and includes multiple safety interlocks to ensure safe operation in laboratory and R&D environments. - Easy to Use: Operation through a touchscreen interface with integrated data recording for process monitoring and traceability. - Options available - Nano synthesis reactor - Coating reactors - External reactor for longer or custom reactor designs - Advanced automation package - Different powder feeders - Continuous collection
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Where R&D precision meets scalable nanopowder production The TekNano-40 provides an optimal solution for advancing nanomaterial development at pilot scale while preserving process flexibility. Suitable for research environments and limited-series production, it consistently delivers high-purity nanopowders tailored to high-value and niche applications. - Ideal for R&D and small-batch production Engineered to produce nanopowders with precise control over material characteristics. - Versatile Supports a wide range of materials and feedstock phases (solid, liquid, gaseous), with quick reactor exchange for spheroidization or coating applications. - User-friendly Following training with Tekna, operators can efficiently produce a wide variety of nanopowders using an intuitive interface and streamlined procedures. System specification - Plate Power: 40 kW - Productivity: 100-1000 g/h (depending on material and process requirements) - Dimensions (L × W × H): 4.6 × 3.8 × 2.9 m. - Safe: Multiple safety interlocks meeting the highest standards - Easy to Use: Touchscreen operation with data recording - Options available: Dual RF outlet; Spheroidization reactor; Coating reactors; Advanced automation package Productivity TONNES / YEAR: 1 – 3,5 Productivity KG / HOUR: 0,1 – 0,4 Ideal Application STAGE OF USE: Pilot production Particle size: 20-120 μm; Sphericity: Up to 100%; Melting point: Up to 4000 °C; Process gas: Ar, H₂, O₂, He, N₂, Air
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The system that bridges R&D innovation with small-scale powder production The TekNano-15 is a compact,yet powerful plasma system engineered for advanced R&D and small-scale production. Designed for maximum versatility, it delivers multiple forms of nanomaterials with outstanding purity and consistency while adapting seamlessly to evolving research needs. - Ideal for R&D and small-batch production Designed for advanced material innovation and small-scale development - Versatile Easy to maintain and clean, enabling rapid material changeovers - Adjustable Flexible R&D platform supporting process refinement and scale-up - User-friendly Powder handling in a ventilated hood; system can be easily dismantled, cleaned, and configured with interchangeable reactors for spheroidization or hypersonic material testing System specification - Plate Power: 15 kW - Productivity 50-100g/h depending on the material and technical requirements - Dimensions (L × W × H) 2.5 × 0.9 × 2.0 m - Safe The system is designed according to the strictest standards and includes multiple safety interlocks. - Easy to Use Operation through a touchscreen interface with data recording. - Options available - Spheroidization reactor - Plasma wind tunnel reactor - Coating reactors - External filter for higher quench and continuous collection - Advanced automation package - Various powder feeders
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The ultimate solution for large-scale industrial nanopowder production The TekNano-200 is engineered for cost-effective, high-volume nanopowder manufacturing, delivering continuous 24/7 operation to meet the needs of large industrial environments. - Optimized for industrial production Specifically designed for large-scale manufacturing with maximum operational efficiency. - Application-driven design Engineered to meet stringent specifications for energy, battery, and electronics industries. - High throughput Ensures uninterrupted, reliable production of high-quality nanopowders. System specification - Plate Power: 200 kW - Productivity 2-7 kg/h- 15-45 tons/year depending on the material and process requirements - Dimensions (L × W × H) 7.7 × 6.5 × 6.8 m. - Safe Designed to the highest safety standards with multiple interlocks - Easy to Use Touchscreen operation with comprehensive data recording - Options available - Dual RF outlet - Different powder feeders - Ground powder loading system - Various collection canister sizes - Remote system monitoring
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