Single-Walled Carbon Nanotubes (SWCNTs)

By Cheap Tubes, INC

Single walled carbon nanotubes (SWCNTs) are hollow tubes of carbon one atom thick, typically 1-2nm in diameter, valued for delivering high electrical conductivity and strength at very low loadings. Each tube is a single hexagonal carbon lattice rolled into a seamless cylinder, giving aspect ratios from 1,000 to 10,000, the highest of any commercial nanocarbon material. Depending on how the tube is rolled, individual SWCNTs are either metallic or semiconducting, so electrical behavior can be tuned at the synthesis stage. This lets SWCNTs reach percolating conductive networks at loadings as low as 0.1–0.5 wt%, compared with 2–5 wt% for carbon black. Properties: unique combination of electronic, optical, thermal, and mechanical characteristics, all arising from a single layer of carbon atoms held together in a tubular structure by sp² hybridized chemical bonds. Depending on the chiral angle of how the tube is rolled, individual SWCNTs are either semiconducting or metallic in nature, making them the only material where electrical properties can be tuned at the synthesis stage by controlling geometry. Physical Structure: True SWCNTs have outer diameters of 0.7–2 nm and lengths from 0.5 to 30 μm (longer arrays up to 500 μm are available). They consist of a single hexagonal carbon lattice rolled into a seamless cylinder, with 5-membered and 6-membered rings at the end caps. Their extreme aspect ratio (diameter in the nanometer range, length in the micrometer range) gives rise to quantum mechanical effects not seen in bulk materials. Chirality and Electronic Properties: SWCNTs come in three structural types defined by the chiral vector (n,m) describing how the graphene sheet is rolled. The chiral angle determines whether the nanotube is metallic or semiconducting. Armchair (n=m) is always metallic. About 1/3 of CVD-grown SWCNTs are metallic; 2/3 are semiconducting. About one-third of SWCNTs in a typical synthesis are metallic; two-thirds are semiconducting. The band gap of semiconducting SWCNTs varies from near-zero to ~2 eV and is inversely proportional to diameter. Density gradient centrifugation can be used to sort SWCNTs by electronic type, enabling enriched metallic or semiconducting fractions for specific applications. Electronic Properties: SWCNTs are ballistic conductors along the tube axis, meaning electrons travel without scattering over tube lengths of several microns at room temperature. Their electrical conductance is quantized. Metallic SWCNTs carry current in discrete conductance channels. Individual metallic SWCNTs can carry current densities exceeding 10⁹ A/cm², roughly 1,000 times the current density limit of copper, without electromigration failure. This makes them attractive for nanoscale interconnects, transparent electrodes, and field-emission devices. Optical Properties: SWCNTs exhibit diameter-dependent optical absorption and photoluminescence in the near-infrared. Each (n,m) species has characteristic absorption peaks corresponding to van Hove singularities in its electronic density of states, making optical spectroscopy a practical characterization tool for SWCNT diameter distribution and purity. SWCNTs have been loaded at 0.03 wt% to produce transparent conductive films for solar cells and displays, replacing ITO (indium tin oxide). Their tunable near-IR fluorescence is being explored for biological imaging. Thermal Properties: An individual SWCNT has room-temperature thermal conductivity of approximately 3,500 W·m⁻¹·K⁻¹ along its axis, about 9× that of copper (385 W·m⁻¹·K⁻¹). This ballistic thermal conductivity arises from phonon transport along the sp² carbon backbone with minimal scattering. Thermal conductivity across the tube axis (radial direction) is approximately 1.5 W·m⁻¹·K⁻¹, far lower, making SWCNTs inherently anisotropic thermal conductors. Structural defects and tube-tube junctions in networks substantially reduce the bulk composite conductivity. Mechanical Properties: SWCNTs are among the strongest and stiffest structures ever measured. Their covalent sp² bonds give them reported Young’s moduli from 320 to 1,470 GPa (average ~1,000 GPa) and breaking strengths of 13–52 GPa (average ~30 GPa). For comparison, steel has a Young’s modulus of 210 GPa. This combination of extreme stiffness and low density (~1.3 g/cm³ vs. ~7.9 g/cm³ for steel) means SWCNTs are stronger per unit weight than any conventional structural material. They are also mechanically resilient. When bent, they buckle elastically rather than fracturing, and straighten back without damage. Our CVD SWCNTs contain approximately 50% double-walled nanotubes (DWNTs), which is typical for CCVD synthesis. We therefore describe these as “SW/DWNT” material. True single-walled product (>90% SWCNT) is produced by Arc and HiPco methods and is available at higher cost. Synthesis Methods: SWCNTs are synthesized by arc discharge, laser ablation, HiPco, and chemical vapor deposition (CVD). Arc and laser methods produce high-quality predominantly single-walled product but are expensive and difficult to scale. HiPco produces small-diameter SWCNTs (0.7–1.2 nm) with a broad diameter distribution. CVD is the most scalable and cost-effective method, producing longer tubes (1–10 μm) but always with ~50% DWNT content. For applications requiring true single-walled material, arc or HiPco product is preferred despite the higher cost. SWCNT Pricing: Single-walled carbon nanotube pricing ranges from $75–$300/g depending on purity, synthesis method, length, and surface functionalization. CVD SW/DWNTs are at the lower end; arc-discharge high-purity SWCNTs and functionalized grades are at the higher end. Documentation: Every order includes a batch-specific Technical Data Sheet (TDS) with as-measured purity, diameter, and length specifications, a current Safety Data Sheet (SDS), and a Certificate of Analysis (COA) on request. Raman spectra, TEM images, and TGA curves for the specific lot are available for research customers who need them for publication or quality verification. Purity grades: For exploratory research and bulk composite work, 90%+ pristine SWCNTs are usually sufficient. For Li-ion battery conductive networks and most commercial composite applications, 95%+ is the standard. For high-performance transparent conductive films, OFETs, biomedical conjugation chemistry, and any application where residual amorphous carbon would matter, choose 99%+. Applications: transparent conductive electrodes (replacing ITO in flexible displays, OPV, touch panels at 0.03–0.1 wt% loading); energy storage (anode materials, supercapacitor electrodes, conductive binder in Li-ion cathodes); field-effect transistors and sensors (individual tube devices for chemical sensing); thermal interface materials; structural composites; and biomedical applications (drug delivery, biological imaging using near-IR fluorescence).