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Packaging & AssemblyFabrication & Surface Engineering

Mechanical Engineering, Fabrication, and Integration

By Center for Functional Nanomaterials Brookhaven

The Instrumentation Department’s Mechanical Engineering, Fabrication, and Integration Group transforms conceptual designs into functional components and complete systems. With in-house expertise and fabrication capabilities—including a fully equipped machine shop—we support large collaborative experiments, prototype development efforts, and commercial applications. Our designs, components, and systems are used in a range of technologies, from ultrahigh vacuums capable of producing photocathodes for electron sources to parts for telescopes and neutrino detectors. Our Capabilities - Generation of innovative, creative mechanical design and fabrication solutions for application-specific needs, such as for cryogenics and ultrahigh-vacuum and extreme-high-vacuum systems that require substrate transfer, substrate heating, and evaporative deposition sources - Development of assembly and test fixtures for concept realization and validation - Verification of completed design elements on computer-aided design (CAD) and computer-aided manufacturing (CAM) software - Validation of design requirements via computer-animated simulations and analyses run on Ansys software - Inspection of fabricated parts to ensure conformity to specifications