By Banzai Nano Solutions Pvt. Ltd.
Extreme Performance Nano-Coating Systems CORRMAX PRR is a special design two component epoxy based polymeric anti-corrosive primer formulated with Zinc Phosphate pigment to offer active inhibitive protection of steel against corrosion. CORRMAX PRR has excellent adhesion with metal surface and compatible with wide range of epoxy, polyurethane, acrylic and polysiloxane top coats. Typical Application: Direct to metal application (Galvanized Steel. Phosphate steel. Carbon steel, Copper, Aluminium) Heat Exchanger and cooling units Metal structures and components Industrial plants and machineries Benefits & Advantages - Thin film direct to metal application - Provides excellent anti-corrosion performance in any harsh environment - Provides sacrificial and barrier protection - Excellent adhesion and film hardness - Dissipates heat o Excellent adhesion and flexibility - Excellent heat and weather resistance - High abrasion resistance - Good resistance against chemicals, acids and alkaline cleaners Technical Application: - Appearance: Smooth and uniform - Finish: Smooth and matt to egg shell flat - Pot life: 3-4 hrs - Recommended Dry film thickness:10-25 micron - Drying time:Touch Dry: 1-2 hrs,Hard Dry: 12 hrs - Coverage:80-120 sq.ft/ltr - Shelf life: 6 months in closed container Application Guidline Surface precaution: - Apply only when temperatures are between 10oC and 50 0 C. - Remove dirt, grease, oil and other contaminants. - Remove blistered or loose rust scale by machine grinding, manually by sand paper or with metal shrapnel’s and steel wire brush. Mixing - Stir the component A and component B parts separately before mix them together - Mix hardener gradually into the base container (not the reverse) under continuous stirring. - Always mix the full quantity as supplied to avoid improper curing issues. - Continue the mixing for 3-5 minutes. Allow induction time of 15-20 minutes and then thin down to applicable consistency with required quantity of thinner. - Mix thoroughly till the components become homogenous. - Can be applied with brush, roller, conventional air assisted or airless spray. - Clean all painting equipment immediately after use with thinner. Precautions - Don’t apply materials below dew point and above 50 0 C. - Avoid rain during application till the surface is dried. - Use proper protective equipment while handling. - Avoid direct contact with skin and eyes. In case of contact wash thoroughly with plenty of water and Consult physician if necessary
Extreme Performance Nano-coating Systems Product Description Banzai Protekto 2k is a two-componenent, nano-architectured, clear top-coating system designed to provide 3-5 years of surface durability in a single application and drastically cutdown on-going maintenance needs with easy to clean surface properties. Applications: Banzai Protekto 2k is used across industries-with heavy application across assets types in: Industrial, Engineering Equipment, Automobiles-Heavy, Light Construction, Architecture Substractes Metals-Mild Steel, Stainless Steel, Aluminium, Copper, Brass, others Wood Natural Stones Selected Plastics Benefits - Durability of 3+ years in a single application - Environmental Protection for extreme gloss and colour retention - Humidity and Corrosion Resistance - Easy-to-Clean Surface properties - A very easy-to-apply coating - Great aesthetic finishes Key Approvals/Standards: ASTM G115, ASTM G154, ASTM D4587, ASTM D3363, ASTM D4060, ASTM B117, ASTM D2794, ISO 2812- 2, ASTM D4752. Form: Appearance: Liquid, Colourless Packaging: 1 Litre, 5 Litres, 20 Litres (Component A: Component B::1:1) Storage: Store in dry area at temperatures between 15-20 degree celsius (higher temperatures reduce shelf life) Shelf Life-6 months un-opened; 1 days once opened Container must be closed immediately after use to avoid contamination from moisture; discard if liquid turns white. Technical Data: Chemical Base: Hybrid Polyurethane, Polyurea, Polysilane Specific Gravity: 0.984 Max Operating Temperature: 80 degree celcius Coating Properties: QUV Resistance 100% Gloss Retention(2000 h, ASTM D4587) Salt Spray Test No rust, no blisters(2000 h, ASTM B117) Pencil Hardness 2H Pass(ASTM D3363) Impact Resistance Pass: 14 joules(ASTM D2794) MEK Resistance1,000; Pass(ASTM4752) Application Details: Coverage:140-150 sq.ft. per litre (including spray losses) Dust Free Time:15 Mins (@25 degree celcius, 50% R.H.) Tack Free Time:30 Mins (@25 degree celcius, 50% R.H.) Handlable Dry:3 Hours (@25 degree celcius, 50% R.H.) Full hard Cure:24 Hours (@25 degree celcius, 50% R.H.) Mix Ratio:Component A; Component B::1:1 Dry Film Thickness:22-25micron Surface Preparation:Banzai Protekto 2k is designed to be a well adhered, long durability coating if applied on well prepared surfaces: Completed degreasing of surface, coating will not adhere to surfaces with residues, impurities. 400-600 grit sanding (or sand blasting) of surfaces is recommended for better adherence of coating. Application Equipment:Air Spray-Spray Gun- HVLP, LVLP (1.3-1.5 mm nozzle) Pressure at Gun-29-30 PSI Application with rollers, lint free fabric, other pads possible- contact manufacturers for details. Clean equipment with thinner/ace tone prior and post use. Surface Detailing/Finish (if required)Use orbital sander to sand with 1000, 1500, 2000, 2500 grit Sand papers sequentially. Use woolen buffing pad @ 1200 to 1400 rpm with a cutting compound. Go over as many passes as required to remove marks. Safety: Refer to MSDS
CATEGORY
Extreme Performance Nano-coating Systems Banzai Roofy Proofy 2k is a two-component, nano-architectured, clear top-coating system designed to provide 3-5 years of surface durability in a single application and drastically cutdown on-going maintenance needs with easy to clean surface properties. Applications: Banzai Roofy Proofy 2k is used across industries-with heavy application across assets types in: Industrial, Engineering Equipment, Automobiles-Heavy, Light Construction, Architecture Substractes Concrete & Bricks Limestone & Masonry Surfaces Mortar & Stucco Natural Stones Asbestos Sheet Benefits - Durability of 3+ years in a single application - Environmental Protection for colour retention - Humidity and Corrosion Resistance - Easy-to-Clean Surface properties - A very easy-to-apply coating - Great waterproofing Abilities Key Approvals/Standards: ASTM G115, ASTM G154, ASTM D4587, ASTM D3363, ASTM D4060, ASTM B117, ASTM D2794, ISO 2812- 2, ASTM D4752. Form: Appearance: Liquid, Colourless Packaging: 1 Litre, 5 Litres, 20 Litres (Component A: Component B::1:1) Storage: Store in dry area at temperatures between 15-20 degree celsius (higher temperatures reduce shelf life) Shelf Life-6 months un-opened; 1 days once opened Container must be closed immediately after use to avoid contamination from moisture; discard if liquid turns white. Technical Data: Chemical Base: Hybrid Polyurethane, Polyurea, Polysilane Specific Gravity: 0.984 Max Operating Temperature: 80 degree celcius Coating Properties: QUV Resistance 100% Gloss Retention(2000 h, ASTM D4587) Salt Spray Test No rust, no blisters(2000 h, ASTM B117) Pencil Hardness 2H Pass(ASTM D3363) Impact Resistance Pass: 14 joules(ASTM D2794) MEK Resistance1,000; Pass(ASTM4752) Application Details: Coverage:140-150 sq.ft. per litre (including spray losses) Dust Free Time:15 Mins (@25 degree celcius, 50% R.H.) Tack Free Time:30 Mins (@25 degree celcius, 50% R.H.) Handlable Dry:3 Hours (@25 degree celcius, 50% R.H.) Mix Ratio:Component A; Component B::1:1 Full hard Cure:24 Hours (@25 degree celcius, 50% R.H.) Mix Ratio:Component A; Component B::1:1 Dry Film Thickness:22-25micron Surface Preparation:Banzai Roofy Proofy 2k is designed to be a well adhered, long durability coating if applied on well prepared surfaces: Completed degreasing of surface, coating will not adhere to surfaces with residues, impurities. 400-600 grit sanding (or sand blasting) of surfaces is recommended for better adherence of coating. Application Equipment:Air Spray-Spray Gun- HVLP, LVLP (1.3-1.5 mm nozzle) Pressure at Gun-29-30 PSI Application with rollers, lint free fabric, other pads possible- contact manufacturers for details. Clean equipment with thinner/ace tone prior and post use. Surface Detailing/Finish (if required)Use orbital sander to sand with 1000, 1500, 2000, 2500 grit Sand papers sequentially. Use woolen buffing pad @ 1200 to 1400 rpm with a cutting compound. Go over as many passes as required to remove marks. Safety: Refer to MSDS
CATEGORY
Based on chemical Nanotechnology, the synthesized product contains specially modified, functional nanoparticles that are specially linked into a Silicon matrix in a Solvent/Water Base. Self-organizing Nano components form as invisible layer on the surface with excellent Water and Oil Repellent properties. This coating is very versatile and special additional properties like anti-bacterial protections can be incorporated into the material. BENEFITS & ADVANTAGES - Anti-corrosive primer - Excellent adhesion and film hardness - High abrasion resistance - Compatible with wide range of top coats - Easy to apply by brush, roller, conventional or airless spray. TECHNICAL INFORMATION - Appearance: Smooth and uniform - Colour: White/Grey - Mixing ratio by Volume: 4:11 - Pot life: 3-4 hrs Recommended Dry film thickness: 40-50 micron Drying time: Surface Dry: 2-3 hrs - Hard Dry: 8-9 hrs - Full cure: 7 days - Overcoat interval: 18 hrs - % Dilution: 2-5% max - Thinner: Xylene: Butanol (70:30) - Coverage: 70-90 sq.ft/ltr at 40-50 micron DFT - Shelf life: 6 months in a close container Test of Coating The coating takes about 24 hrs to completely set. Once coated, its performance can be tested by pouring some water on the coated panels. If properly coated, the water should form droplets and roll-off. Performance of this coat is robust due to effect of inorganic nanoparticles incorporated in the liquid matrix, i.e. it is a dispersion of functionalized nanoparticles in a solvent base. This solvent acts as carrier in spreading the coating across the applied surface. Over the curing period i.e. 7 & 8 hrs, nanoparticles self-assemble across the surface and bonds with the surface. The solvent evaporates over the curing period leaving only the nanoparticles that form a uniform this layer of 50-60 nm over the surface. This nanocoating does not remain only as a coating on the surface, but fine nanoparticloes penetrate deep inside porous stones (e.g. sandstone) through its fine pores and over a period of time (1 year) it covers a large part of the stone, and continues to penetrate & spread inside rendering robust antidamp/bacterial properties to the surface. In Indian environmental conditions temperature variations are wide and this generates thermal shocks leading to multiple cracks in older building, Nanoparticles incorporated in the coating behave in an elastic manner as they absorb thermal shocks but do not allow them to pass on and save building from thermal shocks & cracks. Conventional water proofing chemicals do not incorporate such kind of properties. This nanocoating does not allow algae and scale formation as the ability of foreign particle to adhere to the surface is reduced. Performance is robust compared to fragile & low performance organic additives used in manufacturing conventional coating used to prevent algae and scale formation. The coat is optically neutral enabling it to be completed transparent and while applied over stone surface, the color of surface remains unchanged. We offer a guarantee of 3 to 5 years with this product. This nanocoating differs from conventional water-proofing chemicals available at present. Conventional water-proofing chemicals are of soapy nature, colored and are generally calcium salt or organosilane based and are unable to impart hydrophobic, anti-bacterial and thermal properties.
CATEGORY
Oleocoat "Anti Stain" is specially designed nano technology based omniphobic (water and oil repellent) coating, that repels waste and all types of stains. This coating is truly non-stick and often being recommended to prevent common graffiti vandalism in public toilets, stations, platforms, public transport, schools, colleges and other public place. OLEOCOAT "Anti Stain" specially recommended for areas where people spit chewing pan or gutkha to keep those places clean and tidy. The most important and special use of Oleocoat "Anti Stain" is in Indian wet toilets where the use of water is pretty high and also prone to soiling and growth of various micro-organisms. The water repellent property of this nano coating minimises usage of water, cleaning time and keeps the place dry after every use. This dry sanitation not only saves water but also reduces the possibility of breeding of mosquito that can cause malaria, dengue etc. This nano coating is also anti-bacterial & anti-microbial to maintain the general health hygiene and help to eradicate a perennial threat of diseases like diarrhoea or cholera in epidemic scale. Oleocoat "Anti Stain" is a two component liquid material, which when mixed and applied gives transparent glossy hard protective film on various substrates like concrete, metal, wood, plastics etc. Technology: This nano coating is a well-balanced material of chemistry (nano-composite polymeric material) and surface morphology (to match lotus leaf structure) to create non-stick surface properties prepared via sol-gel route. Due to high contact angel (CA~110-115 with water and 52-55 with hexadecane probe) and low contact angel hysteresis the surface shows self cleaning/easy to clean properties against stains, dust, water or oil borne marks. Further due to the presence of inorganic networks, the material has excellent weather stability and mechanical properties. Technical Data: Materials: Inorganic-organic hybrid Color: Transparent Finish: Glossy Mixing ratio (Base: Hardener): 5:1 by v/v Pot life: 3 hrs. Recommended dry film thickness:2-10 micron Drying time: 4-6 hrs Coverage: Approx. 150-200 sq.ft/ltr by spray and 350-400 sq.ft/ltr by sponge or brush Application Method: Spray, Brush and Roller Benefits and Advantages: - Thin layer (low DFT) nano coating - Hard coating, excellent abrasion resistant - Non stick anti-graffiti - Repellent to stains, soil marks and pan marks - Easy to clean/self cleaning - Minimises usage of water and cleaning time - Saves water for washing and cleaning - Keeps the surface dry - Protects against growth of micro-organism Area of application: - Wooden Furniture - Public toilets and urinals - Railway Stations, Platforms - Public transport - Road dividers and streets - Commercial shopping complex and market - Hospitals - Schools and colleges - Parking area - Industrial area and Yards Method of application: Surface preparation: Surface must be free from stains, dust, dirt, grease, oils and any other foreign substances. Any flakes of old paint or powdery residues must be scrapped off and cleaned thoroughly by sanding using an emery paper. Algae and fungus on walls to be removed by high pressure water wash or coir brush and then apply Bio-Wash fungicidal solution if needed. Apply suitable primer and top coat and allow it to dry properly before applying Oleocoat-"Anti Stain" Application - Mix 5 parts of base (part A) with 1 part of hardener (part B) by volume. - Mix for 2-3 minutes to obtain a homogeneous clear solution. - Apply the mixed solution on the substrate using spray, brush or rollers. - Coated panel require overnight drying and curing to achieve maximum robustness Precaution: - Avoid application during rain. - Don't apply material below dew point and above 50 0 C. Available pack size: 1 ltr, 5 ltr, 20 ltr, Product Shelf life: 12 months from date of manufacturing
CATEGORY
