By NANO-X GmbH
Scratch Resistance -Technical Application- Product Description: AlSi Coat 4001 is a single component coating material (varnish) for steel coil coating. AlSi Coat 4001 inhibits scale formation during hot forming processes of 22MnB5 heat treatable steel. Characterisation*: Active agent: Aluminium in an inorganic-organic network with siloxane and epoxy functional groups Colour: Silvery after stirring Viscosity: ~ 30s (ISO 2413/ DIN 53211, 3 mm flow cup) Dry coating thickness: 2 – 6μm Stability: The tightly closed original containers at least 12 months, have to be stored at 5°C to 25 °C (protect from direct sunlight). Opened container should be processed quickly. The expiration date of each batch is shown on the product label. Storage beyond the specified period also does not necessarily mean that the product is unusable. A check-up of the necessary properties for the specific application is essential in this case for reasons of quality assurance. Handling: Refer to safety data sheet. During processing appropriate personal protective equipment must be ensured. Application: For safety assurance, we recommend that smock, goggles and gloves must be worn. Splashes on skin have to be rinsed with water and soap thoroughly. The product contents alcohol, therefore the compatibility with sensitive surfaces has to be checked. Ensure that the work place is well ventilated. The processing is accomplished in three steps: 1. Cleaning, 2. Stirring up, 3. Application and 4. Curing. 1. Cleaning: Surfaces have to be cleaned thoroughly from dust, dirt, oil and grease. We recommend using an abrasive cleaner, an alkaline or an acidic cleaner (compatibility has to be tested). Please use only cleaner without drying agents! Please rinse surfaces after cleaning with demonized water in order to remove surfactant residues. An indicator for a proper cleaned surface is an even laminar wetting with the clear rinse water. If the surface is still showing hydrophobic properties, please repeat the cleaning step. After rinsing, the surface has to be dried, e.g. with compressed air. Please make sure that the compressed air is oil-free! 2. Stirring up: AlSi Coat 4001 forms sedimentations. Stir up periodically and before every use thoroughly with an agitator so that no more sedimentation is left! 3. Application: The coating is applied at room temperature and humidity by roller application or by spraying. During application, a slight continuous stirring of the liquid coating material is recommended in order to avoid re-sedimentation of the pigments. 4. Curing: Roller application: For the thermal curing heating of the surface to 200-270°C (PMT) during 50 s is necessary. Spaying: The material has to be dried for 10 to 30 minutes at 180 to 250°C.

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