By Banzai Nano Solutions Pvt. Ltd.
Thermal Insulating and Heat Reflective waterproofing coating with air filled microvoids Introduction: Thermoproofy HR is a ultra-high performance acrylic based thermal insulating and heat reflective coating containing low density air filled microvoids with high SRI value for use in concrete and metal structures thus increasing the comfort zone and energy saving. Ideal for most critical applications like concrete roof, corrugated metal roof, asbestos and cement sheets, ovr pipelines to prevent condensation/sweating, steam pipelines for thermal insulation, solar heaters, railway coaches, oil & storage tanks etc. In unique waterborne two-pack modified polyurethane (PU) coating designed to achieve abrasion and weather resistance waterproof membrane for roofing application. Once cured it forms hard flexible coating, which provides excellent scratch resistant and resistant to light foot traffic and regular cleaning activity. How it works: Conventionally a cool roof coating is one that has been designed to reflect more sunlight and absorb less heat than a standard roof. By reflecting most of the sun’s radiation, Cool Roof can keep surfaces cooler to help reduce heat buildup in roof. In our Thermoproofy HR coating design there are three properties which keep roof surfaces cool under the sun: High reflectivity to reflect away the sun’s energy instead of absorbing it. High emissivity to radiate away any energy they do absorb. Insulation through air filled microvoids that cuts any conduction of heat further from coating to the roof. Thermoproofy HR is made up to materials having a combination of high reflectivity and high emissivity pigments those reduce roof surface temperatures, thereby reducing energy consumption. As an added advantage our cool roof formulations contain well graded air (non-conductor to heat) filled micro voids which given an insulation barrier further to any heat conduction. This improves indoor comfort for spaces such as buildings, factories, ware house, sheds, food and beverages storage rooms, frozen rooms etc. Reducing energy bills by decreasing air conditions needs, cuts maintenance costs, prolongs the roof’s service life. Features and Benefits: - Water-borne highly cross-linked waterproof membrane - Wate based, environmentally friendly - Room temperature cure - Excellent thermal insulation at low thickness - Lower interior temperatures - Reduce air-conditioner cost-energy efficient - Excellent adhesion to metal, asbestos and concrete surface - Non-conductive property saves air conditioning energy cost - Reduce carbon footprint - Hard & flexible membrane - UV resistant - Highly abrasion resistant - Washable and resistant to all commercial cleaning agents - No fungus, algae, mildews growth on the cured paint film - Long performance life - Can be applied on interior and exterior walls, metals and wooden surfaces TYPICAL APPLICATIONS - Concrete roof - Corrugated metal roof, asbestos and cement sheets - Sintex tanks / water tanks and pipe lines. - Railway and other coaches - Air Conditioning Ducts/Chillers - Galvanized Tin Sheet - Wood & Concrete - Fabric embedded membrane - Steam Pipelines - Outdoor Container cabins/ pre-fabricated offices - Solar heaters - Commercial Buildings - Mobile Homes - Oil & gas storage tanks - Metal Buildings and industrial sheds TECHNICAL INFORMATION: Properties Unit Standard Values Color~ASTM D 1544 White Mixing Ratio by Volume----4:2:1 by V/V Pot-life----1.5-2.0 hours @ 30 o C Dry film thickness coats----100-150 microns in 2-3 Coverage single coat----60-80 sq.ft.per ltr. In Functional Cure hrs ASTM D 1640 24 hrs Solar Reflectance%ASTM E 1549 0.915 Thermal Emittance--ASTM C 1371 0.90 Solar Reflective Index (SRI)--ASTM E1980 107-110 METHOD OF APPLICATION: Surface preparation: Surface must be free from dirt, grease, oils and other foreign substances. Any flakes of old paint or powdery residues must be scrapped off and cleaned thoroughly by sanding using an emery paper. Algae and fungus on walls to be removed by high pressure water wash or coir brush and apply Bio-Wash fungicidal solution if needed. Fill cracks with suitable crack filling chemicals and give the perfect slope with micro concrete or polymer modified mortars. Allow proper drying and curing of the repair mortars. For Metal use CORRMAX PRR as a anti corrosive primer prior to application of Termoproofy HR Paint. MIXING AND APPLICATION Stir the base and hardener parts separately before mix them together. Mix hardener gradually into the base container (not the reverse) under continuous stirring. Always mix the full quantity as supplied to avoid improper curing issues. A suitable power mixer is recommended for uniform mixing of the product. Continue the mixing for 3-5 minutes. Allow induction time of 15-20 minutes and then thin down to applicable consistency with required quantity of solvent. Mix thoroughly till the components become homogenous. Mixed paint can be applied by paint brush, roller or spray. Apply 2-3 coats Thermoproofy HR to achieve the desire finish, depending on the shades. Provide min 8-10 hrs drying interval in between the coats. PRECAUTIONS: Once base is mixed with hardener, paint should be consumed within pot-life. Do not apply when substrate surfaces or ambient temperatures are below the dew point. Material and the substrate temperature should be above 10 o C and below 50 o C before use. Application on direct sunlight and windy situation may affect the paint performance cleaning Clean all tools and spillage of paint with water immediately after application.
Extreme Performance Nano-coating Systems Product Description Banzai Protekto 2k is a two-componenent, nano-architectured, clear top-coating system designed to provide 3-5 years of surface durability in a single application and drastically cutdown on-going maintenance needs with easy to clean surface properties. Applications: Banzai Protekto 2k is used across industries-with heavy application across assets types in: Industrial, Engineering Equipment, Automobiles-Heavy, Light Construction, Architecture Substractes Metals-Mild Steel, Stainless Steel, Aluminium, Copper, Brass, others Wood Natural Stones Selected Plastics Benefits - Durability of 3+ years in a single application - Environmental Protection for extreme gloss and colour retention - Humidity and Corrosion Resistance - Easy-to-Clean Surface properties - A very easy-to-apply coating - Great aesthetic finishes Key Approvals/Standards: ASTM G115, ASTM G154, ASTM D4587, ASTM D3363, ASTM D4060, ASTM B117, ASTM D2794, ISO 2812- 2, ASTM D4752. Form: Appearance: Liquid, Colourless Packaging: 1 Litre, 5 Litres, 20 Litres (Component A: Component B::1:1) Storage: Store in dry area at temperatures between 15-20 degree celsius (higher temperatures reduce shelf life) Shelf Life-6 months un-opened; 1 days once opened Container must be closed immediately after use to avoid contamination from moisture; discard if liquid turns white. Technical Data: Chemical Base: Hybrid Polyurethane, Polyurea, Polysilane Specific Gravity: 0.984 Max Operating Temperature: 80 degree celcius Coating Properties: QUV Resistance 100% Gloss Retention(2000 h, ASTM D4587) Salt Spray Test No rust, no blisters(2000 h, ASTM B117) Pencil Hardness 2H Pass(ASTM D3363) Impact Resistance Pass: 14 joules(ASTM D2794) MEK Resistance1,000; Pass(ASTM4752) Application Details: Coverage:140-150 sq.ft. per litre (including spray losses) Dust Free Time:15 Mins (@25 degree celcius, 50% R.H.) Tack Free Time:30 Mins (@25 degree celcius, 50% R.H.) Handlable Dry:3 Hours (@25 degree celcius, 50% R.H.) Full hard Cure:24 Hours (@25 degree celcius, 50% R.H.) Mix Ratio:Component A; Component B::1:1 Dry Film Thickness:22-25micron Surface Preparation:Banzai Protekto 2k is designed to be a well adhered, long durability coating if applied on well prepared surfaces: Completed degreasing of surface, coating will not adhere to surfaces with residues, impurities. 400-600 grit sanding (or sand blasting) of surfaces is recommended for better adherence of coating. Application Equipment:Air Spray-Spray Gun- HVLP, LVLP (1.3-1.5 mm nozzle) Pressure at Gun-29-30 PSI Application with rollers, lint free fabric, other pads possible- contact manufacturers for details. Clean equipment with thinner/ace tone prior and post use. Surface Detailing/Finish (if required)Use orbital sander to sand with 1000, 1500, 2000, 2500 grit Sand papers sequentially. Use woolen buffing pad @ 1200 to 1400 rpm with a cutting compound. Go over as many passes as required to remove marks. Safety: Refer to MSDS
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Extreme Performance Nano-coating Systems Banzai Roofy Proofy 2k is a two-component, nano-architectured, clear top-coating system designed to provide 3-5 years of surface durability in a single application and drastically cutdown on-going maintenance needs with easy to clean surface properties. Applications: Banzai Roofy Proofy 2k is used across industries-with heavy application across assets types in: Industrial, Engineering Equipment, Automobiles-Heavy, Light Construction, Architecture Substractes Concrete & Bricks Limestone & Masonry Surfaces Mortar & Stucco Natural Stones Asbestos Sheet Benefits - Durability of 3+ years in a single application - Environmental Protection for colour retention - Humidity and Corrosion Resistance - Easy-to-Clean Surface properties - A very easy-to-apply coating - Great waterproofing Abilities Key Approvals/Standards: ASTM G115, ASTM G154, ASTM D4587, ASTM D3363, ASTM D4060, ASTM B117, ASTM D2794, ISO 2812- 2, ASTM D4752. Form: Appearance: Liquid, Colourless Packaging: 1 Litre, 5 Litres, 20 Litres (Component A: Component B::1:1) Storage: Store in dry area at temperatures between 15-20 degree celsius (higher temperatures reduce shelf life) Shelf Life-6 months un-opened; 1 days once opened Container must be closed immediately after use to avoid contamination from moisture; discard if liquid turns white. Technical Data: Chemical Base: Hybrid Polyurethane, Polyurea, Polysilane Specific Gravity: 0.984 Max Operating Temperature: 80 degree celcius Coating Properties: QUV Resistance 100% Gloss Retention(2000 h, ASTM D4587) Salt Spray Test No rust, no blisters(2000 h, ASTM B117) Pencil Hardness 2H Pass(ASTM D3363) Impact Resistance Pass: 14 joules(ASTM D2794) MEK Resistance1,000; Pass(ASTM4752) Application Details: Coverage:140-150 sq.ft. per litre (including spray losses) Dust Free Time:15 Mins (@25 degree celcius, 50% R.H.) Tack Free Time:30 Mins (@25 degree celcius, 50% R.H.) Handlable Dry:3 Hours (@25 degree celcius, 50% R.H.) Mix Ratio:Component A; Component B::1:1 Full hard Cure:24 Hours (@25 degree celcius, 50% R.H.) Mix Ratio:Component A; Component B::1:1 Dry Film Thickness:22-25micron Surface Preparation:Banzai Roofy Proofy 2k is designed to be a well adhered, long durability coating if applied on well prepared surfaces: Completed degreasing of surface, coating will not adhere to surfaces with residues, impurities. 400-600 grit sanding (or sand blasting) of surfaces is recommended for better adherence of coating. Application Equipment:Air Spray-Spray Gun- HVLP, LVLP (1.3-1.5 mm nozzle) Pressure at Gun-29-30 PSI Application with rollers, lint free fabric, other pads possible- contact manufacturers for details. Clean equipment with thinner/ace tone prior and post use. Surface Detailing/Finish (if required)Use orbital sander to sand with 1000, 1500, 2000, 2500 grit Sand papers sequentially. Use woolen buffing pad @ 1200 to 1400 rpm with a cutting compound. Go over as many passes as required to remove marks. Safety: Refer to MSDS
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Based on chemical Nanotechnology, the synthesized product contains specially modified, functional nanoparticles that are specially linked into a Silicon matrix in a Solvent/Water Base. Self-organizing Nano components form as invisible layer on the surface with excellent Water and Oil Repellent properties. This coating is very versatile and special additional properties like anti-bacterial protections can be incorporated into the material. BENEFITS & ADVANTAGES - Anti-corrosive primer - Excellent adhesion and film hardness - High abrasion resistance - Compatible with wide range of top coats - Easy to apply by brush, roller, conventional or airless spray. TECHNICAL INFORMATION - Appearance: Smooth and uniform - Colour: White/Grey - Mixing ratio by Volume: 4:11 - Pot life: 3-4 hrs Recommended Dry film thickness: 40-50 micron Drying time: Surface Dry: 2-3 hrs - Hard Dry: 8-9 hrs - Full cure: 7 days - Overcoat interval: 18 hrs - % Dilution: 2-5% max - Thinner: Xylene: Butanol (70:30) - Coverage: 70-90 sq.ft/ltr at 40-50 micron DFT - Shelf life: 6 months in a close container Test of Coating The coating takes about 24 hrs to completely set. Once coated, its performance can be tested by pouring some water on the coated panels. If properly coated, the water should form droplets and roll-off. Performance of this coat is robust due to effect of inorganic nanoparticles incorporated in the liquid matrix, i.e. it is a dispersion of functionalized nanoparticles in a solvent base. This solvent acts as carrier in spreading the coating across the applied surface. Over the curing period i.e. 7 & 8 hrs, nanoparticles self-assemble across the surface and bonds with the surface. The solvent evaporates over the curing period leaving only the nanoparticles that form a uniform this layer of 50-60 nm over the surface. This nanocoating does not remain only as a coating on the surface, but fine nanoparticloes penetrate deep inside porous stones (e.g. sandstone) through its fine pores and over a period of time (1 year) it covers a large part of the stone, and continues to penetrate & spread inside rendering robust antidamp/bacterial properties to the surface. In Indian environmental conditions temperature variations are wide and this generates thermal shocks leading to multiple cracks in older building, Nanoparticles incorporated in the coating behave in an elastic manner as they absorb thermal shocks but do not allow them to pass on and save building from thermal shocks & cracks. Conventional water proofing chemicals do not incorporate such kind of properties. This nanocoating does not allow algae and scale formation as the ability of foreign particle to adhere to the surface is reduced. Performance is robust compared to fragile & low performance organic additives used in manufacturing conventional coating used to prevent algae and scale formation. The coat is optically neutral enabling it to be completed transparent and while applied over stone surface, the color of surface remains unchanged. We offer a guarantee of 3 to 5 years with this product. This nanocoating differs from conventional water-proofing chemicals available at present. Conventional water-proofing chemicals are of soapy nature, colored and are generally calcium salt or organosilane based and are unable to impart hydrophobic, anti-bacterial and thermal properties.
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Oleocoat "Anti Stain" is specially designed nano technology based omniphobic (water and oil repellent) coating, that repels waste and all types of stains. This coating is truly non-stick and often being recommended to prevent common graffiti vandalism in public toilets, stations, platforms, public transport, schools, colleges and other public place. OLEOCOAT "Anti Stain" specially recommended for areas where people spit chewing pan or gutkha to keep those places clean and tidy. The most important and special use of Oleocoat "Anti Stain" is in Indian wet toilets where the use of water is pretty high and also prone to soiling and growth of various micro-organisms. The water repellent property of this nano coating minimises usage of water, cleaning time and keeps the place dry after every use. This dry sanitation not only saves water but also reduces the possibility of breeding of mosquito that can cause malaria, dengue etc. This nano coating is also anti-bacterial & anti-microbial to maintain the general health hygiene and help to eradicate a perennial threat of diseases like diarrhoea or cholera in epidemic scale. Oleocoat "Anti Stain" is a two component liquid material, which when mixed and applied gives transparent glossy hard protective film on various substrates like concrete, metal, wood, plastics etc. Technology: This nano coating is a well-balanced material of chemistry (nano-composite polymeric material) and surface morphology (to match lotus leaf structure) to create non-stick surface properties prepared via sol-gel route. Due to high contact angel (CA~110-115 with water and 52-55 with hexadecane probe) and low contact angel hysteresis the surface shows self cleaning/easy to clean properties against stains, dust, water or oil borne marks. Further due to the presence of inorganic networks, the material has excellent weather stability and mechanical properties. Technical Data: Materials: Inorganic-organic hybrid Color: Transparent Finish: Glossy Mixing ratio (Base: Hardener): 5:1 by v/v Pot life: 3 hrs. Recommended dry film thickness:2-10 micron Drying time: 4-6 hrs Coverage: Approx. 150-200 sq.ft/ltr by spray and 350-400 sq.ft/ltr by sponge or brush Application Method: Spray, Brush and Roller Benefits and Advantages: - Thin layer (low DFT) nano coating - Hard coating, excellent abrasion resistant - Non stick anti-graffiti - Repellent to stains, soil marks and pan marks - Easy to clean/self cleaning - Minimises usage of water and cleaning time - Saves water for washing and cleaning - Keeps the surface dry - Protects against growth of micro-organism Area of application: - Wooden Furniture - Public toilets and urinals - Railway Stations, Platforms - Public transport - Road dividers and streets - Commercial shopping complex and market - Hospitals - Schools and colleges - Parking area - Industrial area and Yards Method of application: Surface preparation: Surface must be free from stains, dust, dirt, grease, oils and any other foreign substances. Any flakes of old paint or powdery residues must be scrapped off and cleaned thoroughly by sanding using an emery paper. Algae and fungus on walls to be removed by high pressure water wash or coir brush and then apply Bio-Wash fungicidal solution if needed. Apply suitable primer and top coat and allow it to dry properly before applying Oleocoat-"Anti Stain" Application - Mix 5 parts of base (part A) with 1 part of hardener (part B) by volume. - Mix for 2-3 minutes to obtain a homogeneous clear solution. - Apply the mixed solution on the substrate using spray, brush or rollers. - Coated panel require overnight drying and curing to achieve maximum robustness Precaution: - Avoid application during rain. - Don't apply material below dew point and above 50 0 C. Available pack size: 1 ltr, 5 ltr, 20 ltr, Product Shelf life: 12 months from date of manufacturing
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