Unprecedented capabilities in the world’s harshest environments Work Hotter and Smarter Pressure Sensing to 850°C The SmartCap 850 GT is a capacitive sensor for simultaneously measuring pressure and ultra-high temperatures for extremely demanding applications such as energy generation and propulsion systems. It is a part of Sporian’s ThermIQ lineup of products, which are all currently available for licensing/partnership opportunities. Harsh Environment Including up to 850°C and corrosive environments High Bandwidth Visibility into high-frequency pressure phenomena up to 39 kHz Smart Onboard processing for predictive analysis or other real-time analytics (requires programming) for active process control Product Features - Operates in extreme environments - In-situ capabilities enable real-time, accurate measurements - Eliminates need for stand-off pneumatic tubes - Access to previously unavailable measurement data - Converts data to useful prognostics - Pressure and temperature outputs - Modifiable packaging to meet most mounting specifications - Smart line-replaceable unit (LRU) features - Digital interface – Easy to install/set up - Static pressures up to 300 psi Applications - Aerospace Propulsion Systems - Energy Generation Systems - Compressor Performance Monitoring - Combustion Dynamics - Prognostic System Health Monitoring - Propulsion Test Cells - R&D - Other High Temperature Gaseous Pressure Measurement Applications
Sporian Next-Generation High-Temperature Ceramic Technology Sporian has developed advanced porous ceramic materials engineered for extreme environments, offering outstanding thermal stability at temperatures up to 1800°C significantly surpassing conventional materials like silicon carbide, which is typically limited to 1500°C. Our proprietary ceramics combine exceptional thermal and mechanical performance with superior durability and adaptability, making them ideal for demanding applications in aerospace, energy, and high-temperature industrial systems. Key Advantages: - Ultra-High Temperature Stability – Reliable performance at temperatures up to 1800°C - Exceptional Oxidation & Corrosion Resistance – Withstands harsh chemical environments - High Strength with Low Density – Lightweight yet mechanically robust - Low Thermal Expansion, Conductivity & Diffusivity – Enables precise thermal management - Excellent Erosion Resistance & Hardness – Durable under abrasive and high-velocity conditions - Outstanding Thermal Shock Resistance – Maintains integrity through rapid temperature changes - Chemical Stability in Harsh Environments – Performs in chemically harsh systems - Low Friability – High durability, mechanical integrity, and vibration tolerance - High Surface Area-to-Volume Ratio – Ideal for catalytic, filtration, or reactive surface applications - Near Net Shape Manufacturing – Minimizes machining, waste, and production cost - Low Neutron Cross Section – Suitable for nuclear and space environments Contact us to learn more or request a custom prototype tailored to your application. Product Use Cases: Industrial Gas Filtration/Particulate Removal: - Chemical reactors - Oil & gas - Petrochemical and Refining/Reforming - Coal or Biomass Gasification - Steel and Metal Processing fume capture - Kiln Emissions Control - Glass and Ceramic Manufacturing - Membrane Support Structures for Gas Separation Thermal Insulation: - Kiln/furnace linings - Aerospace Thermal Protection Systems (TPS) - Crucible and Retort Insulation - Vacuum and Inert Atmosphere Furnaces - Fireproofing (fire doors) - Nuclear Reactors and Fusion Systems Catalysis/Chemical: - Catalytic reforming, cracking, and alkylation - Fine catalyst retention - Methane Reforming/Hydrogen production - Partial Oxidation and Autothermal Reforming Metallurgy/Foundry: - Molten metal filtration: - Tundish and Ladle Filters - Gas Diffusers for Inerting or Degassing - Thermal Insulation and Heat Shields - Burner Nozzles and flame diffusers/supports - Gas-Permeable Refractory Linings - Gas Distribution in Reduction & Smelting - Controlled Atmosphere Sintering Supports Aerospace: - Thermal Protection Systems (TPS) - Rocket Nozzle and Engine Insulation - Reusable Launch Components - HT Acoustic Absorbers Energy: - Solid Oxide Fuel Cells (SOFCs) - Nuclear/Fusion Internals/Insulation - High-Temperature Gas Filtration - Combustion Chambers and Burners - Catalytic Supports/Reformers in Hydrogen Production - Porous Burner Heads Specialty/Niche: - Cryogenic Insulation/Filtration - High-Temperature Sensors and Instrumentation - Thermal Shock Absorption - High-Temperature Acoustic Dampening - Lightweight Structural Components in Extreme Environments - Advanced Additive Manufacturing Feedstocks - Electronics – Electrostatic chucks (ESCs) - Substrates, Insulators for High Temperature Electronics Packaging Automotive/Transport: - Catalytic Converter Substrates - Exhaust Gas Filtration and Particulate Traps - Thermal Barrier Insulation - High-Temperature Heat Shields - Advanced Sensors and Thermal Management
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Monitor at temperatures up to 1,000°C The smart ultra-high-temperature SmartCap Accelerometer operates continuously in extreme conditions up to 1,000°C with a maximum thermal gradient of 20°C per second. This sensor is designed for extremely demanding applications such as monitoring hypersonic vehicles structural health or commercial uses such as turbines and manufacturing. It has inertial loading up to 100 Grms and a frequency response of up to 5Khz. The small size and light weight of the inertial sensor permit installation in tight locations with minimal structural support. The sensors output is provided via Digital Ethernet or Analog 0-5V. velocity of 0.1 – 1.5 m/s with accuracy of 2% FS while simultaneously providing a level range of 0 – 1.5 meter with an accuracy of 1% FS. This sensor’s output is provided via an Ethernet (Digitial) connection or Analog (0-5V). High Temperature: Excellent performance at temperatures of up to 1,000°C Specialized Environments: Designed for a wide range of applications from hypersonic vehicle monitoring to turbines and manufacturing Compact Size: Can be installed in tight locations with minimal structural support Hypersonic & Ground Test Product Features - Temperature Range: Up to 1000°C - Maximum thermal gradient: Up to 20°C/second possible - Inertial loading: Up to 100 Grms - Frequency response: Up to 5 kHz - Environmental conditions: Nitrogen - Mounting Provisions: Threaded stud-mount - Cabling: Up to 10 ft. of MI cable; Up to 75 ft. of flex cable - Interface: Analog 0-5V out; Digital bus via USB and Ethernet Commercial Product Features - Temperature Range: Up to 800°C - Maximum Thermal Gradient: Validated to 12°C/minute - Inertial loading: TBD - Frequency response: TBD, less than 10 kHz - Environmental conditions: Oxidizing, corroding - Mounting Provisions: Flanged with through-bolts - Cabling: 1 ft. of MI cable; 15 ft. of flex cable - Interface: Interface Analog 0-5V out; Digital bus via USB and Ethernet Applications - Engine Test Cell Instrumentation - Aerospace Turbine Industry - Ground Turbine Industry - Government Agencies – Navy, Air Force, Army, Nasa, DOE - Universities - Manufactures of Aircraft and Missiles - Automobile and Transportation - Energy and Power Generation - Steel and Metal Manufacturing - Petrochemical and Refining - Semiconductor Manufacturing - Glass and Ceramics Industry - Research and Development
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Stop Sampling This machine learning enabled fuel gas composition monitor that utilizes Raman spectroscopy-based sensing systems to monitor in real time to determine the composition signatures of delivered fuel gas es in various industr y processes, with an accuracy of 0.01% of FS with concentration ranges of 0.01 – 100%.This sensor can operate in environments where conventional gas sensors cannot. Multiple Targets Highly specific fuel gas molecular classification and quantification, replaces multiple sensors with one Autonomous Operation User-friendly operation and low maintenance in one convenient device In Situ Continuous real-time chemical information and process visibility Custom Data Processing Sporian can develop custom algorithms to streamline your specific application Product Features - Species Simultaneously quantified: Common fuel gas components (H2, CH4, C2H6, C3H8, C4H10, CO2, O2, N2, etc.) - NFPA/NEC-compliant packaging/electronics - Concentration Range: 0.01 to 100% - Accuracy: 0.01% of FS - Max operational pressure: 3,000+ psi - Measurement rate: Real time (<1 sec) - Onboard processing capability:Classification, quantification, metric/index calculation: self-test, self-identification - Designed for industrial/rugged use - Communications/interface: Ethernet/OEM control data-bus support - Target system size:<60 in3 - Supported power: 110AC/28DC Applications - Oil & Gas Exploration/Refining - Natural Gas Distribution - Fuel Gas Industrial Consumers - Research & Development - Utilities - Government Agencies - Large-Scale Energy Systems - Ground Power Gas Turbine Operators - DOD Aerospace Vehicles Testing and Operations
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Unprecedented capabilities in the world’s harshest environments Work Hotter and Smarter Full Feature Set up to 850°C The SmartCap 850 IM is a capacitive sensor for simultaneously measuring pressure and ultra-high temperatures for extremely demanding applications such as molten salt and supercritical CO 2 systems. It provides static pressure at high data rates and analyzes high frequency pressure/acoustic signals in-situ, allowing for clean installation and design with no stand-off or diaphragm lines. The sensor is engineered to be able to survive and perform in an extreme high temperature, oxidation, and corrosion environment. Harsh Environment Including up to 850°C and corrosive environments High Bandwidth Visibility into high-frequency pressure phenomena up to 17 kHz Smart Calibrated digital data with onboard processing. Reduce data load, improve (simplify) interface Product Features - Operates in extreme temperature environments - Compatible for use in a harsh corrosive media (gases and liquids) - In-situ capabilities enable real-time, accurate measurements - Access to previously unavailable measurement data - Pressure and temperature outputs - Modifiable packaging to meet most mounting specifications - Smart line-replaceable unit (LRU) features - Digital interface – Easy to install/set up - Operational temperature up to 850°C - Static pressures up to 1500 psi Applications - Energy Generation Systems - Molten Salt Materials Manufacturing - Chemical Processing & Manufacturing - Thermal Energy Storage - Prognostic System Health Monitoring - Aerospace Propulsion - Oil & Gas - Other High Temperature Pressure Measurement Applications
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