Pilot Validation PE-300, PE-550 and Pilot Systems For companies moving from lab coupon samples to wider separator membranes, coated substrates, validation rolls or pre-production nanofiber material development. SS550 roll-to-roll pilot option
The StreamSpinner550 is an Open Surface Pilot-Scale Electrospinning/Spraying Machine, suitable for both commercial-scale manufacturing of nanofibers, and research-oriented large-scale sampling of nanofiber media. This machine has the ability to load a 550 mm width fabric roll onto the collector and run hundreds of linear meters of media. The SS550 provides a much higher throughput in comparison with conventional electrospinning systems, where you can transition the nanofiber membrane synthesis from your lab-scale equipment to the pilot-scale, effectively industrializing nanofiber-based products. High Production Rate: 5 to 15 times higher than conventional electrospinning systems. Up to 43 meters/min. production of nanofibers (PA6 0.03GSM) Smart Dynamic Feeding System provides an extremely homogeneous production, and precise adjustment of the flow rate. Smart Winding System: The software sets the desired thickness by automatically adjusting the flow rate and winding speed. Compatibility to work with a wide viscosity range of polymeric solutions. Patent Pending Technology.
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The PE-550 is our Best-selling Electrospinning for the Continuous production of nanofibers, suitable for manufacturing nanofibers in industrial scale. Its major advantage is scalability, as it’s suitable for both Production line as well as R&D projects. The PE-550 functions with 56 nozzles enabling high productivity for mass production of nanofibers, however it can also function with 1 nozzle when working on R&D projects. Hybrid Electrospinning Technique (Multiple Jets from each nozzle). Bottom-Up spinning Up to 56 concurrently feeding nozzles 550mm width nanofiber coating Programmable touch screen control panel Continuous roll to roll substrate winding collector system Adjustable horizontal movement between 20-80mm and 5-50mm/sec Automatic adjustable spinning distance between 30-230mm. Nozzle to collector. 0,01-5gr/metersquare thick nanofiber membrane production capacity. 4 Programmable Syringe Pumps and 4 High Voltage Power Supply Possibility to work with 4 different polymers (with different voltage and flow rate).
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NANOSPINNER416 is an electrospinning oriented industrial nanofiber production machine that can coat 1-meter width fabrics with 50-400 nm (0.05-0.4 μm) diameter nanofibers. The industrial nanofiber membrane production line by the electrospinning method has led to the formation of a new industry with high production capacity and product quality. Industrial Scale Nanofiber Membrane Production Unit The Nanospinner416 is the ongoing industrial project which waits for today’s electrospinning projects as tomorrow’s nanofiber products. TypeBottom-Up Spinning Programmable touch screen control panel Up to 204 Nozzles during full operation Possible to work with single nozzle Standard Different Diameters Nozzles can be attached optionally Easy to use 2 precise peristaltic pumps High throughput nanofiber production for higher production capacity in less time. Fiber Deposition Width: 1000 mm Substrate Winding Speed: 0,2 m/min – 20 m/min
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Advanced Lab R&D NanoSpinner24 and NE Series For energy-material R&D teams developing separator membranes, coated substrates, polymer/ceramic nanofiber composites and controlled laboratory workflows. NanoSpinner24 advanced multi-nozzle lab platform Lab-scale electrospinning systems Needle and multi-nozzle configurations Climate and camera modules Pilot line scale-up route
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