One Plating Cell Ideal for precious metal plating Small footprint High/Flow/Filtration (enhanced filtration yields fewer defects) Increased filtration speeds shim production Digital microprocessor controller with easy user interface Repeatable processes for uniform results Precise control of plating thickness and thickness variation Ergonomically designed Easy process maintenance Substrates up to 200 mm round wafers, up to 200 mm height square or rectangular Dimensions 580 x 815 x 1230 mm (W x D x H) Total Solution Volume 15 to 28 liters, or app. 4 to 7.5 gallons (depending on configuration) Heating 0.5 kW Temperature Control +/- 1 deg. C. Pump 1/6 HP Filtration 1 x 10" DOE 0.45 to 5 micron rated Input Power 200-230 VAC, 1 Phase or 100 to 130 VAC, 1 Phase Plating Current 25 Amps Max., Specify Range, RPP Optional Exhaust 3-1/2 inch OD Pipe Connection
Digital Matrix SA-B series are compact production electroplating systems that can be configured with single plating cell or multi-cells using a common solution sump. Contact us with your requirements for a prompt quotation. See example specifications for single (SA-1B) and three-cell (SA-3B) models below. Description - Compact, small footprint - Optional wheels for portability available - Exclusive adjustable cathode head and work holder for precise control of thickness variation (TTV) - Front access for simplified maintenance - Integrated all-in-one design, sump and electronics - Enclosed work area for process control - Switch mode rectifier (power supply) - User-friendly operator interface - All digital control system - Plate Ni, Cu, Au, Alloys and other metals SA-1B Specifications Construction: Polypropylene Dimensions: Width: 22 in (560 mm) Height: 73.75 in (1875 mm) Depth: 52.25 in (1330 mm) Total Solution Volume: 45 gal (170 liters) Heaters: 2 kW Cooling: Titanium cooling coil Cells: 1 Pump: 1 hp Rectifier: Standard: 65 Amps 24 VDC Optional: Reverse pulse plating (specify range) Cathode: Rotational: 0-60 rpm Motor: 1/4 hp washdown Commutator: 250 amps max. Filtration (2 stage): Pre-filter: 5 micron DOE 20 in Final filter: 0.45 micron DOE, 20 in Flow: 50-lpm max (adjustable) Work Holder: Various applications and holders available Instrumentation: Flow: Paddle wheel flow sensor Temperature: +/- 1 degree C dual setpoint Utilities: Electrical: 220 VAC, 3-phase, 12 kVA, 50/60 Hz (US) DI Water: Hose barb 1/2 in NPT male, 11 lpm Cooling: 19 lph, pressure 45-60 psi, temp = 12°C (52°F)s SA-3B Specifications Construction: Polypropylene Dimensions: Width: 59 5/8 in (1515 mm) Height: 71 7/8 in (1825 mm) Depth: 47 1/8 in (1200 mm) Total Solution Volume: 130 gal (500 liters) Heaters: 6 kW Cooling: Titanium cooling coil Cells: 3 Pump: 3/4 hp per cell Rectifier (per cell): Standard: 65 Amps 24 VDC Optional: Reverse pulse plating (specify range) Cathode: Rotational: 0-60 rpm Motor: 1/4 hp washdown Commutator: 250 amps max. Filtration (2 stage per cell): Pre-filter: 5 micron DOE 20 in Final filter: 0.45 micron DOE, 20 in Flow: 50-lpm max (adjustable) Work Holder: Various applications and holders available Instrumentation: Flow: Paddle wheel flow sensor Temperature: +/- 1 degree C dual setpoint Utilities: Electrical: 220 VAC, 3-phase, 15 kVA, 50/60 Hz (US) DI Water: Hose barb 1/2 in NPT male, 11 lpm Cooling: 19 lph, pressure 45-60 psi, temp = 12°C (52°F)s
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A compact system with a wider dimension to accommodate larger disk substrates up to about 12 inches in diameter. Can be configure with multiple size fixtures, and additional cells for greater production capacity. - Small footprint - Integrated pump/filtration (independent on multi-cell models) - Adjustable cathode head and work holder for precise control of thickness variation - Front access for simplified maintenance - Integrated all-in-one design including sump and electronics - Enclosed work area for process control - Industrial PC control with large flat panel display - Switch mode rectifier with 1-year warranty - User-friendly operator interface - All digital control system - Can be built to requirements for multiple production cells Dimensions: Height 80 in (2032 mm), Width 25 in (635 mm), Depth 49 in (1245 mm) Total Solution Volume: 45 gallons (170 liters) Heaters: 2 kW Cells: 1 Pump: 20 VDC, 76 AMS (higher current available) switch mode, digital control Filtration: 2 stage - Pre-filter: 2 to 5 micron DOE or SOE - Final filter: 0.2 to.045 micron DOE or SOE Flow: 50-liters max (adjustable)
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The Digital Matrix Silvering Station provides a compact, efficient, and easy to operate tool for applying a thin silver layer to the source vinyl (lacquer) disk prior to nickel plating. This is a key process point that provides a thin metal substrate base upon which to “grow” the nickel layer that will form the final stampers. Features – Rugged Operator Friendly Design – Durable Polypropylene Construction – 60 rpm Adjustable Rotation Spindle – Twin nozzle spray gun – Two supply bottles with tubing – Chemical Overspill Containment System – Semi-Enclosed Clean Working Area – Air Extraction Ready – Lighted Work Area Specifications Dimensions Length 23 in. Depth 36 in. Height 78 in. Construction Shell Material Polypropylene Plumbing Polypropylene/PVC Electrical Input Voltage 110 to 125 VAC Current 5 A max. Electrical Input Voltage 110 to 125 VAC Phase 1 Freq. 50/60 hz. Current 5 A max.
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Our VLPP series is designed for production-scale plating of multiple nickel stampers in individual modules sharing a single solution sump (tank) to maximize efficiency and save space in your shop. Each module contains its own rotating cathode head and digitally-controlled rectifier. Designed for the rigors of high-volume production Reliable, repeatable results ensures low defect rates Operator friendly electronics and mechanical controls Common solution tank across 2, 4 or 6 cells (plating modules) for cost-efficient production of A & B stampers Rotating cathode heads in each cell for most uniform plating Independent pump/filtration for each cell Front access for maintenance Integrated all-in-one design, integrated sump and electronics Switch mode rectifier
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