Product Engineering

Innovative Materials Development

📦 Create new materials from local resources, fly ash, copper slag and other by-products to cut cost and impact. * Local raw resource valorisation * Prototype → performance validation

Design, Prototyping & Production

We bring concepts to life through human-centred design, 3D prototyping, and precision production — helping innovators turn ideas into market-ready products.

DECARBONISING BITRI - BITRI SOLAR PV PROJECT

BITRI has implemented a 500 kWp Solar PV system combining rooftop, carport, and tracker installations to cut carbon emissions and reduce operational costs. The system is grid-connected with diesel backup, generates 820 MWh annually (covering about 70% of BITRI’s energy needs), and includes EV charging capabilities. This project demonstrates the viability of renewable, cost-effective energy solutions for existing buildings in Botswana.

Recycling & Performance Enhancement

♻️ Repurpose and scientifically modify conventional materials to extend lifecycle and boost strength and durability. * Insulation and durability gains * Waste-to-value processes

Automated Coating Removal Tool (ACRT)

In this continuation of a prior effort, Cybernet is designing and building a compact, portable Automated Coating Removal Tool (ACRT) for Air Force maintainers by leveraging our experience with designing and developing robotic systems. During Phase I, Cybernet demonstrated the ability to robotically remove these coatings, while using force sensing to detect the transition between layers to insure proper repair shape and eliminate damage to the substrate. For this Phase II SBIR effort, Cybernet will focus on developing a very precise, automated, rapid measurement and coating removal system that can precisely grind/sand away aircraft coating and precisely monitor the progress of the process.

Small Caliber Ammunition Inspection System

Cybernet is to build and deliver an ATACS unit capable of inspecting small caliber ammunition ranging from 9 mm to.50 caliber. The standard system can be tailored to new round types or requirements as necessary. The ATACS machine can sort and inspect small caliber ammunition or cases at rates exceeding 5,000 rounds per hour. The system has been deployed as part of the Army’s Ammunition Peculiar Equipment (APE) program and is currently fielded at both CONUS and OCONUS Army installations.

Transportation Technology Center (TTC) Operations and Services

ENSCO provides research and development, testing, engineering and training services at the Transportation Technology Center (TTC) in Pueblo, Colorado. This work supports the Federal Railroad Administration’s (FRA) goal of establishing the TTC as a center for rail and ground transportation innovation. ENSCO operates and maintains the TTC in support of the U.S. Department of Transportation (DOT) to develop a vibrant, engaging and modern TTC that fosters innovation, encourages positive change, and creates opportunity. ENSCO will expand the use of the facility to support other government and commercial entities to achieve the broader mission of transportation safety, security and innovation.

Transportation Technology Center (TTC)

ENSCO provides research and development, testing, engineering, and training services at the Transportation Technology Center (TTC) in Pueblo, Colorado. ENSCO will expand the use of the facility to support other government and commercial entities to achieve the broader mission of transportation safety, security, and innovation.

Complementary Positioning, Navigation, & Timing (C-PNT)

Robust and secure navigation presents a significant challenge to the UAM industry, particularly in urban settings with interference and multipath issues. Unlike traditional aircraft, UAM vehicles demand stringent performance from onboard navigation systems due to reliance on fewer ground infrastructures, more complex take-off and landing conditions, and higher airspace density. The heavy dependence on GNSS exacerbates the problem, as standalone systems lack resilience and redundancy in degraded environments. ENSCO addresses this with a low SWaP RF-based navigation system, leveraging FAILSAFES™ (Fusion Artificial Intelligence Link Synchronization Array) technology. FAILSAFES utilizes distributed RF ranging links to enhance navigation precision and accuracy, offering flexibility and resilience in challenging environments. With demonstrated centimeter-level accuracy, ENSCO's solution ensures reliable navigation for UAM platforms.

Agile Radio Frequency (RF) Ranging

More precise and accurate RF ranging, longer range of operation, and more implementation flexibility than traditional ultra-wideband techniques.

Personnel Navigation, Locating & Tracking

Custom pedestrian navigation solutions that feature robust, real-time positioning, tracking and locating where GPS service is degraded or unavailable.

Aerospace Platforms

At Infinity Labs, we pursue design innovations for aerospace platforms, subsystems, and components. Our R&D involves the creation of new design tools and methods as well as their application to next-generation air and space platforms.

Prototyping

Custom device prototyping and process development services across a broad range of material systems and geometries. The image shows a multi-level Fresnel lens structure formed in silicon.